Aluminium Chromating Surtec 650

Aluminium Chromating Surtec 650

Coatings and Corrosion Protection

Chromate conversion coatings are used to passivate metals using an immersion bath process. The chromate conversion coating is a thin film that is applied by immersing the metal in a solution containing hexavalent chromium ions, which react with aluminum oxide on the surface of the metal to form a protective layer. This reaction forms a very stable complex with the chromium ion. The coating can be applied as either a single-stage or two-stage process. In the first stage, the metal is immersed in a dilute acid solution containing hexavalent chrome (Cr(VI)) ions, which reacts with the aluminum oxide to produce CrO3−2Al2O3.

During this step, some of the hexavalent chromium is reduced to trivalent chromium (Cr(III)). After rinsing, the coated metal is then dipped into a second solution containing hexavalent and/or trivalent chromium ions, usually at higher concentrations than those used in the first stage. This causes further reduction of any remaining Cr(VI) to Cr(III), forming additional CrO3−2 Al2O3. The resulting coating has a high concentration of chromium oxide, but it also contains residual amounts of hexavalent chromium.

Corrosion Control is a key benefit of Chromate Conversion Coating . Chromate conversion coating is one of the best methods available today for protecting aluminum from corrosion.

The following are the benefits of Chromate Conversion Coatings:

  • Excellent Resistance Against General & Pitting Corrosion
  • Excellent Resistance Against Crevice Corrosion
  • Good Resistance Against Stress Corrosion
  • High Durability
  • Easy Application
  • Low Cost
  • Long Service Life

Electrical Conductivity with no Contact Corrosion

Uncompromising quality is of fundamental importance in the aerospace industry. To ensure functionality at the highest level, aircraft manufacturers define very specific requirements for the surface finish of aluminium electronic housings. In addition to corrosion resistance in the uncoated state, the surface must on the one hand be electrically conductive and on the other hand not tend to contact corrosion with other metal components. When using SurTec 650, this complex requirement profile is fulfilled, so that the Cr(VI) compounds, which are still widely used in the aerospace industry, can be replaced

  • QPL-listed; Meets MIL-DTL-81706-B and MIL-DTL 5541-F
  • Global benchmark technology in the electronics industry due to low surface resistance
  • Global benchmark technology in the aerospace and automotive industry due to best-in-class bare metal corrosion protection and excellent paint adhesion on painted substrates
  • Global benchmark technology in the architectural industry due to outstanding filiform corrosion resistance and best-in-class paint adhesion to powder paints
  • Based on a NAVAIR-Patent